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• January 5, 2026

Custom Printed Apparel from Tirupur Manufacturers: Your Complete Sourcing Manual

Custom Printed Apparel Manufacturers Tirupur offer comprehensive sourcing solutions for branded apparel. From screen printingto digital printing, Tirupur manufacturers offer cost-effective customization for bulk orders.

This guide covers custom printed apparel sourcing from Tirupur, printing technologies, pricing, and quality standards.

Custom Printed Apparel Manufacturers Tirupur: Printing Capabilities

Tirupur factories offer:

• Screen printing (traditional and rotary)
• Digital printing (DTG and sublimation)
• Embroidery services
• Woven label integration
• Custom hang tags and packaging

Types of Custom Printed Apparel Available from Manufacturers Tirupur

Screen Printing

Best for: Large orders (5,000+ pieces), single-color or limited color designs
Cost: $0.30-0.80 per piece
Colors: Up to 6-8 colors possible
Lead Time: 20-30 days
Durability: Excellent, lasts 50+ washes

Digital Printing

Best for: Complex designs, photo-quality prints, small-medium orders
Cost: $0.50-2 per piece
Colors: Unlimited (full-color)
Lead Time: 15-25 days
Durability: Good, lasts 30-40 washes

Embroidery

Best for: Premium branding, logos on collars/sleeves
Cost: $1-5 per piece depending on design complexity
Lead Time: 25-35 days
Durability: Excellent, permanent

Custom Printed Apparel Pricing

Screen Printed T-Shirts (per piece):

• 5,000-10,000 pieces: $1.50-2.50
• 10,000-20,000 pieces: $1.20-2.00
• 20,000+ pieces: $0.90-1.50

Digital Printed Items:

• 1,000-5,000: $2-3.50
• 5,000-10,000: $1.50-2.50
• 10,000+: $1-2

Add-ons:

• Custom hang tags: $0.10-0.30 each
• Woven labels: $0.15-0.50 each
• Custom packaging: $0.25-0.75 per unit

Quality Standards for Printed Apparel

✅ Color accuracy within 95%
✅ Print placement precision (±5mm)
✅ Minimum 30-wash durability
✅ No cracking or fading
✅ Consistent ink coverage
✅ Professional finish

How to Order Custom Printed Apparel

Step 1: Design Preparation

• Create artwork (AI, PSD, or high-resolution PDF)
• Specify colors using Pantone or CMYK
• Provide placement specifications
• Decide on number of print locations (front, back, sleeves)

Step 2: Get Quotation

• Contact Tirupur printers
• Specify quantity and printing method
• Request sample costs
• Negotiate pricing for bulk orders

Step 3: Approve Samples

• Order 10-20 sample pieces
• Verify color accuracy
• Check print quality
• Approve or request adjustments

Step 4: Production

• Confirm order details
• Make advance payment (50%)
• Monitor production timeline
• Inspect before final shipment

Pros and Cons of Custom Printing

Pros:

✅ Low per-piece costs at scale
✅ Unlimited color options (digital)
✅ Professional branding results
✅ Quick turnaround (15-30 days)
✅ Multiple printing methods
✅ Strong durability
✅ Experienced manufacturers

Cons:

❌ Minimum orders (500-5,000 pieces)
❌ Lead time for production
❌ Screen setup costs (screen printing)
❌ Limited design revisions
❌ Shipping and customs

Best Practices for Custom Orders

1. High-Resolution Artwork: Always provide 300 DPI minimum
2. Color Specifications: Use Pantone for screen printing
3. Placement Guidelines: Give exact measurements and positions
4. Sample Approval: Test prints before bulk production
5. Production Monitoring: Request progress photos
6. Quality Inspection: Verify samples match bulk order

FAQ: Custom Printed Apparel from Tirupur

Q: What is the minimum order for custom printing?

A: Usually 500-1,000 pieces, though some factories accept lower quantities.

Q: How much does custom printing add to costs?

A: $0.30-2 per piece depending on printing method and complexity.

Q: Can I change designs after order confirmation?

A: Limited changes possible before production. Major changes incur additional costs.

Q: How long does custom printing take?

A: 15-30 days from order confirmation (plus garment production time).

Q: Is the print quality consistent across all pieces?

A: Quality manufacturers maintain 95%+ consistency on all orders.

Q: What artwork format do I need?

A: AI, EPS, or high-resolution PDF (300 DPI minimum).

Q: Can I do multi-color prints?

A: Screen printing: up to 8 colors. Digital: unlimited colors.

Q: How durable are the prints?

A: Screen prints last 50+ washes. Digital prints: 30-40 washes.

Q: Can I mix print locations?

A: Yes, most factories offer combinations (front + back + sleeves).

Q: What payment options are available?

A: Bank transfer, LC, or Escrow (50% advance, 50% on completion).

Conclusion

Tirupur manufacturers offer world-class custom printing capabilities at competitive pricing. Whether you need screen printing, digital printing, or embroidery, Tirupur factories can deliver professional results for bulk orders.

Start by contacting experienced printers through TEA directories, provide high-resolution artwork, and test samples before committing to large volumes.

External Reference: Find certified printers through Tiruppur Exporters’ Association at https://www.tea-india.org (filter by custom printing).